Steel cased versus brass cased ammo for your AR
Moderator: carlson1
-
Topic author - Senior Member
- Posts in topic: 2
- Posts: 26870
- Joined: Wed Jan 16, 2008 12:59 pm
- Location: North Richland Hills, Texas
- Contact:
Steel cased versus brass cased ammo for your AR
http://www.luckygunner.com/labs/brass-v ... ased-ammo/
Interesting torture text comparing Wolf and Brown Bear steel cased/bimetal bullet ammo to Federal brass cased/copper bullet ammo. The results were predictable. The test consisted of 10,000 rounds of each ammo being fired through identical Bushmaster MOE carbines with chrome-lined bores and chambers. The test took place in Arizona, and included monsoon rains AND sandstorms while the rifles were fired so fast that they became very hot to the touch and extremely dirty. So while it was not a battlefield, it WAS a torture test in conditions which were hard on the rifles.
Not surprisingly, the Russian ammo destroyed the bores of the two rifles they were fired in, while the rifle firing the Federal ammo was still within spec after 10,000 rounds, although it did have significant flame cutting to the gas port. By the end of the test, the Federal barrel was still accurate, while the two others were keyholing like crazy. In fact, with the two rifles firing the Russian ammo, testers were able to drop a throat gauge into the muzzle, and it would drop right in without touching the sides. A throat gauge shouldn't even fit into the muzzle because of the rifling.
The Russian ammo did experience various stoppages, while the Federal stuff had zero stoppages over the entire 10,000 rounds. The Russian stoppages included several stuck cases, including an instance of a badly stuck case that could not be removed with a cleaning from the cooled off barrel.
In a cost/benefit analysis, the article concludes that for the vast majority of AR shooters who will not shoot more than a couple thousand rounds as long as they own the rifle, the Russian ammo will not do enough damage over that time to badly affect the rifle's performance. But for someone who is going to shoot more than that, the Russian ammo should be avoided because it will ruin the barrel. However, the Russian ammo DID suffer a certain number of malfunctions that the Federal did not, so if this is anything more than a plinker, you might want to buy the better ammo. For me personally, I'm on my second barrel, and I've already put at least 2,000 rounds through this barrel. I have never shot a single round of steel cased ammo, let alone Russian steel cased ammo through either barrels. To each his own.
All this assues of course that you can even get ammo for your AR anymore.
Interesting torture text comparing Wolf and Brown Bear steel cased/bimetal bullet ammo to Federal brass cased/copper bullet ammo. The results were predictable. The test consisted of 10,000 rounds of each ammo being fired through identical Bushmaster MOE carbines with chrome-lined bores and chambers. The test took place in Arizona, and included monsoon rains AND sandstorms while the rifles were fired so fast that they became very hot to the touch and extremely dirty. So while it was not a battlefield, it WAS a torture test in conditions which were hard on the rifles.
Not surprisingly, the Russian ammo destroyed the bores of the two rifles they were fired in, while the rifle firing the Federal ammo was still within spec after 10,000 rounds, although it did have significant flame cutting to the gas port. By the end of the test, the Federal barrel was still accurate, while the two others were keyholing like crazy. In fact, with the two rifles firing the Russian ammo, testers were able to drop a throat gauge into the muzzle, and it would drop right in without touching the sides. A throat gauge shouldn't even fit into the muzzle because of the rifling.
The Russian ammo did experience various stoppages, while the Federal stuff had zero stoppages over the entire 10,000 rounds. The Russian stoppages included several stuck cases, including an instance of a badly stuck case that could not be removed with a cleaning from the cooled off barrel.
In a cost/benefit analysis, the article concludes that for the vast majority of AR shooters who will not shoot more than a couple thousand rounds as long as they own the rifle, the Russian ammo will not do enough damage over that time to badly affect the rifle's performance. But for someone who is going to shoot more than that, the Russian ammo should be avoided because it will ruin the barrel. However, the Russian ammo DID suffer a certain number of malfunctions that the Federal did not, so if this is anything more than a plinker, you might want to buy the better ammo. For me personally, I'm on my second barrel, and I've already put at least 2,000 rounds through this barrel. I have never shot a single round of steel cased ammo, let alone Russian steel cased ammo through either barrels. To each his own.
All this assues of course that you can even get ammo for your AR anymore.
“Hard times create strong men. Strong men create good times. Good times create weak men. And, weak men create hard times.”
― G. Michael Hopf, "Those Who Remain"
#TINVOWOOT
― G. Michael Hopf, "Those Who Remain"
#TINVOWOOT
-
- Senior Member
- Posts in topic: 2
- Posts: 3166
- Joined: Thu Sep 02, 2010 1:39 am
- Location: Bay Area, CA
Re: Steel cased versus brass cased ammo for your AR
Yeah, I got some steel-cased .308 ammo for my AR-10 just because it was all I could find at anything approaching an affordable price (and that was before the panic).
When prices fall back to sanity I'll start accumulating brass-cased ammo, but for now all the .308 I've got in quantity is Herter's bulk from Cabella's.
When prices fall back to sanity I'll start accumulating brass-cased ammo, but for now all the .308 I've got in quantity is Herter's bulk from Cabella's.
I am not a lawyer, nor have I played one on TV, nor did I stay at a Holiday Inn Express last night, nor should anything I say be taken as legal advice. If it is important that any information be accurate, do not use me as the only source.
Re: Steel cased versus brass cased ammo for your AR
I messed around with Tula and Brown Bear a little bit and never experienced any anomalies during short 100-300 round sessions. This test confirms my suspicions though - thanks for posting it. Federal XM193 at a dollar more per box has always worked for me. I'm not sure if that's the same production run as the black box AE223 stuff or not.
-
- Senior Member
- Posts in topic: 2
- Posts: 3166
- Joined: Thu Sep 02, 2010 1:39 am
- Location: Bay Area, CA
Re: Steel cased versus brass cased ammo for your AR
That's the thing... Last time I could find any bulk .308 in stock, it was closer to half-off for the steel-cased stuff. If the price difference was as close as $1/box, I'd have gotten the brass-cased stuff.THX wrote:Federal XM193 at a dollar more per box has always worked for me.
I am not a lawyer, nor have I played one on TV, nor did I stay at a Holiday Inn Express last night, nor should anything I say be taken as legal advice. If it is important that any information be accurate, do not use me as the only source.
-
- Senior Member
- Posts in topic: 2
- Posts: 1352
- Joined: Mon Nov 09, 2009 3:23 am
- Location: North Texas
Re: Steel cased versus brass cased ammo for your AR
Good article. I've never been a huge proponent of steel ammo though I do use it in my AKs... it's not bad for occasional blasting, but I'd rather use 193 or 855 for my ARs.
“Beware the fury of a patient man.” - John Dryden
-
- Senior Member
- Posts in topic: 2
- Posts: 850
- Joined: Wed Jun 07, 2006 9:04 am
- Location: Woodcreek
Re: Steel cased versus brass cased ammo for your AR
I am curious - Why can the AK take all the steel stuff you can put through it, but the AR cannot, or am I incorrect that the AK can take all the steel stuff?
TSRA
NRA
TFC
USMC 1961-1966
NRA
TFC
USMC 1961-1966
-
- Senior Member
- Posts in topic: 1
- Posts: 549
- Joined: Sun Dec 03, 2006 3:38 pm
- Location: Houston
Re: Steel cased versus brass cased ammo for your AR
I find these results to be very interesting, but I'm still not completely convinced for my own situation.
I would like to see the same test with all-milspec rifles, or at least the proverbial "Tier 1" type rifle that has stronger steel parts (barrel) when compared with the Bushmaster and Spikes used in the test.
From my understanding, 4150 steel (Colt, BCM, Noveske) is FAR superior to the 4140 steel used by the tested rifles in the example provided (sans the hk416). I would guess that the difference in steel quality could significantly affect the results in wear and erosion rates.
That being said, Bushmaster is popular among novice and amateur shooters, so the results are conducive to the majority of AR shooters.
I still shoot steel case with great non-scientific results.
I would like to see the same test with all-milspec rifles, or at least the proverbial "Tier 1" type rifle that has stronger steel parts (barrel) when compared with the Bushmaster and Spikes used in the test.
From my understanding, 4150 steel (Colt, BCM, Noveske) is FAR superior to the 4140 steel used by the tested rifles in the example provided (sans the hk416). I would guess that the difference in steel quality could significantly affect the results in wear and erosion rates.
That being said, Bushmaster is popular among novice and amateur shooters, so the results are conducive to the majority of AR shooters.
I still shoot steel case with great non-scientific results.

-
- Deactivated until real name is provided
- Posts in topic: 1
- Posts: 496
- Joined: Sat Nov 03, 2012 12:09 pm
Re: Steel cased versus brass cased ammo for your AR
My AR has a 5.45x39 upper specifically to shoot cheap Russian surplus in training. I got the upper and cans of surplus ammo for less than the cheapest 5.56 ammo I could find.
Equo ne credite, Teucri. Quidquid id est, timeo Danaos et dona ferentes
Re: Steel cased versus brass cased ammo for your AR
Mine shot steel just fine and anything else I feed it. If it can't shot steel then look for an ar that will, thems the words I live by.
Sputz
Sputz
-
- Senior Member
- Posts in topic: 2
- Posts: 1352
- Joined: Mon Nov 09, 2009 3:23 am
- Location: North Texas
Re: Steel cased versus brass cased ammo for your AR
I haven't shot an AK enough to wear out a barrel, so I don't know if it'll handle it better than an AR or not. All I know is that it's cheap and I haven't had a problem with it in any of the AKs I've owned. My ARs aren't what I'd really call "delicate", but I prefer to run better ammo through them.stash wrote:I am curious - Why can the AK take all the steel stuff you can put through it, but the AR cannot, or am I incorrect that the AK can take all the steel stuff?
“Beware the fury of a patient man.” - John Dryden
Re: Steel cased versus brass cased ammo for your AR
I've used a mix in a plinker of mine. I also have one I baby that never sees steel...
One other consideration... what's the cost of a barrel? ~$200 or for a decent barrel for everyday use (keeping it to the basic AR user; could be cheaper)
Figuring about $1 more a box from steel to brass cased that works out to about 4000 rounds plus a new barrel to break even. So assuming you get 4000 rounds out of a barrel only shooting steel cased ammo before failure it's a wash. But if the barrel is going more than 4000 and keeping consistency before giving up the ghost then the steel is a better deal for everday fun. I suspect under moderate use, regular cleaning and not overheating the barrel constantly it would go more.
So for fun on a budget steel may be worth looking at. But since there is a higher chance of failure I'd keep it to the fun gun. Run brass in what you have to depend on.
One other consideration... what's the cost of a barrel? ~$200 or for a decent barrel for everyday use (keeping it to the basic AR user; could be cheaper)
Figuring about $1 more a box from steel to brass cased that works out to about 4000 rounds plus a new barrel to break even. So assuming you get 4000 rounds out of a barrel only shooting steel cased ammo before failure it's a wash. But if the barrel is going more than 4000 and keeping consistency before giving up the ghost then the steel is a better deal for everday fun. I suspect under moderate use, regular cleaning and not overheating the barrel constantly it would go more.
So for fun on a budget steel may be worth looking at. But since there is a higher chance of failure I'd keep it to the fun gun. Run brass in what you have to depend on.
Josh
Accept that some days you are the pigeon, and some days you are the statue.
"Those who would give up Essential Liberty to purchase a little Temporary Safety, deserve neither Liberty nor Safety."
Benjamin Franklin
Accept that some days you are the pigeon, and some days you are the statue.
"Those who would give up Essential Liberty to purchase a little Temporary Safety, deserve neither Liberty nor Safety."
Benjamin Franklin
-
- Senior Member
- Posts in topic: 1
- Posts: 10371
- Joined: Tue Feb 03, 2009 6:51 am
- Location: Ellis County
Re: Steel cased versus brass cased ammo for your AR
My guns shall never be exposed to steel cases.
Life is tough, but it's tougher when you're stupid.
John Wayne
NRA Lifetime member
John Wayne
NRA Lifetime member
-
- Senior Member
- Posts in topic: 2
- Posts: 850
- Joined: Wed Jun 07, 2006 9:04 am
- Location: Woodcreek
Re: Steel cased versus brass cased ammo for your AR
Thanks for the easy to understand explanation Andy.
TSRA
NRA
TFC
USMC 1961-1966
NRA
TFC
USMC 1961-1966
-
Topic author - Senior Member
- Posts in topic: 2
- Posts: 26870
- Joined: Wed Jan 16, 2008 12:59 pm
- Location: North Richland Hills, Texas
- Contact:
Re: Steel cased versus brass cased ammo for your AR
This picture illustrates Andy's explanation:

The three cartridges are, from left to right, 5.56 NATO, 5.45x39, 7.62x39. As you can see, both the of Russian designed cartridges have a distinct taper from case head to shoulder, when compared to the 5.56 NATO case on the left which has almost no taper from case head to shoulder. The tapered case makes for a slightly less accurate rifle, but for easy and reliable feeding and extraction.

The three cartridges are, from left to right, 5.56 NATO, 5.45x39, 7.62x39. As you can see, both the of Russian designed cartridges have a distinct taper from case head to shoulder, when compared to the 5.56 NATO case on the left which has almost no taper from case head to shoulder. The tapered case makes for a slightly less accurate rifle, but for easy and reliable feeding and extraction.
“Hard times create strong men. Strong men create good times. Good times create weak men. And, weak men create hard times.”
― G. Michael Hopf, "Those Who Remain"
#TINVOWOOT
― G. Michael Hopf, "Those Who Remain"
#TINVOWOOT