According to Wikipedia:The Annoyed Man wrote:I thought that MIM was more of a sintering type process, where the metal is put into a mold in powdered form and then heated until it fuses. Molding liquid metal is casting, and casting is not necessarily bad. I once bought a set of cast 1mm overbore pistons from Yoshimura for my race bike, and they performed just fine, spinning at 11,500 rpm for hundreds of miles. It's hard to imagine a tougher environment than that.dicion wrote:Metal Injection Molding.03Lightningrocks wrote:Not being much of an interweb kind of guy and finding myself a bit slow on the latest acronyms, what is MIM? My guess is made in Mexico. Secondly, to push the original post a bit further down the pike, are these MIM parts a serious issue and should these parts be replaced before the weapon malfunctions when you need it most?
Eg, parts made in a mold, and not cut from bar stock.
It's not exactly powdered, but its not a liquid either. it's mixed with plastic 'binders' that make it inject-able. Then it's injected into the mold, the binders are removed, and then it is sintered.The process involves combining fine metal powders with plastic binders which allow the metal to be injected into a mold using equipment similar to standard plastic injection molding machines. After the part is molded and before the binders are removed, the part is referred to as a 'green part'. The next step is to remove the binders with solvents and thermal processes. The resultant metal part is sintered at temperatures great enough to bind the particles but not melt the metal.
So you are correct that it is not melted together, but it is still injected into a mold sort of like a liquid. It's actually all quite fascinating to me how this stuff is made!